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CSIR-IMMT/EXM - 11

             Production of sodium hydroxide and sulphuric acid from sodium sulphate effluent

            Advantages / Salient Technical Features
            •  The  sodium  sulphate  (Na SO   )effluent  is  split  into
                                           4
                                        2
               sodium hydroxide (NaOH) and sulphuric acid ( H SO  )
                                                           2
                                                               4
            •  25  %  NaOH  and  5  %  H SO  can be produced  from
                                      2
                                         4
               effluent containing 5-20% Na SO
                                          2
                                             4
            •  Energy consumption is in the range of 5-6 kWh/kg
               NaOH
            •  NaOH and H SO  produced can be recycled back into
                              4
                           2
               the hydrometallurgical or chemical process.
            Problem being addressed
            •  Processing Na2SO4 effluent
            •  Reduction in  Effluent Discharge
            •  Recovery of valuable chemicals
            •  Recycling


            Environmental Considerations (if any)
            •  Solves environmental issue of  sodium  sulphate
               effluent disposal


            Major Raw Materials to be Utilized                      Commercialization Status
            •  Consumables (3-5 yrs life):                          •  Prototype cell provided to HWB, Mumbai
            •  Cation exchange membranes
            •  Anion exchange membranes                             Techno-economics
            •  MMO coated electrodes                                •  Revenue 45-65 Rs /kg >>  Cost of production
                                                                       Rs 30-35 Rs/kg sodium hydroxide
            IPR Status / Details (India/Abroad)
            •  Production of valuable NaOH and H2SO4                Technology Package
                                                                    •  Process know-how, Basic  Engineering
            Application/Uses                                           Package,  detailed  electro-membrane cell
            •  Defence,  High  temperature resistant alloys,  Steel,   design
               Light bulb, Electronics, Machinery, etc.

            Scale of Development
            •  Bench scale of  1-10 kg/h sodium  sulphate feed.
               (Current TRL Level : 06)













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